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S & S
EVOLUTION SPORTSTER
HOT SET UP KITS

Our goal at S&S is to give every Harley-Davidson owner the special ride they want. To do this, we offer a series of high-performance kits we call "Hot Set Ups" that you can match to your own performance requirements, mechanical ability and, just as importantly, your budget.

S&S Hot Set Ups consist of combinations of engine parts that provide you with the right balance between performance, dependability and value. With your needs in mind, a variety of kits have been carefully thought out and assembled based on cost, installation requirements, compatibility with other engine components and proven performance results.

 

74XLSS HOT SET UP
 
for Evolution Sportsters

74 Inch Super Stock Sportster Kit

This Hot Set Up puts the "sport" back in Sportster and upgrades any 883, 1100 or 1200 Sportster to S&S Super Stock specification by providing everything necessary for a potent 74 inch street bike.

The kit features S&S Super Stock heads and a cam profile that takes advantage of the Sportster's light weight. All components are carefully engineered and matched for dependable high performance. Both regular and high compression versions are available.

74XLSS Hot Set Up
 
A great makeover for 883s!

74XLSS Hot Set Up yields 74 cubic inches and includes a Super Stock cylinder head kit w/valves and springs installed, 3-1/2" bore pistons complete, manifold w/o-rings and flanges, assorted hardware, top end gaskets, cams, adjustable chrome moly pushrods, an HL2T kit, a Super E or G carb kit and installation instructions. Specify year, compression ratio desired, oversize of pistons required and carburetor preferred.

Order74XLSS HOT SET UP

 Part
Number

 Model
Year

Compression
Ratio

For 1100cc and 1200cc Sportsters.

SS900350

1986-1990 Sportster

9.2:1 Compression

SS900350

1991-Up Sportster

9.2:1 Compression

SS900374

1986-1990 Sportster

10.5:1 Compression

SS900374

1991-Up Sportster

10.5:1 Compression

SSCGEARXL

CAM DRIVE GEARS REQUIRED W/ SS CAMS

SSOGEARXL

OIL PUMP DRIVE GEARS REQUIRED W/ SS CAMS

PRTUBECVRXL

PUSH ROD TUBE COVER KIT, REQUIRED ON ALL 91 UP MODELS THAT HAVE A 1 PIECE NON-ADJUSTABLE STYLE COVER.

HOTKIT-BLACK

ADD THIS PART FOR BLACK CYLINDERS / HEADS IF INCLUDED W/ KIT. KIT WILL COME W/ NATURAL FINISHED PARTS IF THIS PART IS NOT INCLUDED.

For 883cc Sportsters.

SS900373

1986-1990 Sportster

10.5:1 Compression

SS900373

1991-Up Sportster

10.5:1 Compression

SSCGEARXL

CAM DRIVE GEARS REQUIRED W/ SS CAMS

SSOGEARXL

OIL PUMP DRIVE GEARS REQUIRED W/ SS CAMS

PRTUBECVRXL

PUSH ROD TUBE COVER KIT, REQUIRED ON ALL 91 UP MODELS THAT HAVE A 1 PIECE NON-ADJUSTABLE STYLE COVER.

HOTKIT-BLACK

ADD THIS PART FOR BLACK CYLINDERS / HEADS IF INCLUDED W/ KIT. KIT WILL COME W/ NATURAL FINISHED PARTS IF THIS PART IS NOT INCLUDED.

Note - Flywheel rebalancing is not required in stock 833 and 1200 engines.
   

79XLSS HOT SET UP
  for Evolution Sportsters

79 Inch Super Stock/ Sidewinder
Sportster Kit

The 79XLSS features our Super Stock heads and 3-5/8" big bore Sidewinder cylinders to go with stock 3-13/16" stroke flywheels. With cams that complement

the bore, stroke and cylinder head combination, the 79XLSS is a good choice for riders who don't want a taller than stock performance motor.

This Hot Set Up can be built using any set of 1986 and up Sportster cases. A set of S&S heavy-duty rods is recommended in 1986-'90 engines. Balancing is required for all applications. Both regular and high compression versions are available.

79XLSS Hot Set Up

79XLSS Hot Set Up yields 79 cubic inches and includes 3-5/8" bore Sidewinder cylinders, a Super Stock cylinder head kit w/valves and springs installed, 3-5/8" bore pistons complete, manifold w/o-rings and flanges, assorted hardware, top end gaskets, cams, adjustable chrome moly pushrods, an HL2T kit, a Super E or G carb kit and installation instructions. Specify year, compression ratio desired and carburetor preferred.

Order79XLSS HOT SET UP

 Part
Number

 Model
Year

Compression
Ratio

SS900351

1986-1990 Sportster

8.5:1 Compression

SS900351

1991-Up Sportster

8.5:1 Compression

SS900379

1986-1990 Sportster

11:1 Compression

SS900379

1991-Up Sportster

11:1 Compression

SSCGEARXL

CAM DRIVE GEARS REQUIRED W/ SS CAMS

SSOGEARXL

OIL PUMP DRIVE GEARS REQUIRED W/ SS CAMS

PRTUBECVRXL

PUSH ROD TUBE COVER KIT, REQUIRED ON ALL 91 UP MODELS THAT HAVE A 1 PIECE NON-ADJUSTABLE STYLE COVER.

HOTKIT-BLACK

ADD THIS PART FOR BLACK CYLINDERS / HEADS IF INCLUDED W/ KIT. KIT WILL COME W/ NATURAL FINISHED PARTS IF THIS PART IS NOT INCLUDED.

Note: 883 flywheels must be rebalanced.
   

89XL HOT SET UP
  for Evolution Sportsters

89 Inch Sidewinder/Stroker Kit
  Fits 883, 110 and 1200 models

89 Inch Evo Sportster. Bigger than Big Twin performance for Harley-Davidson Sportsters. The Hot 89 for V2 Sportsters turn the "little H-D" into an 89 inch giant killer --- in a small light weight package. Except for the awesome sound and the S&S air cleaner this motor looks like a stocker. The Hot 89 is the largest displacement Sportster engine available that will fit into a stock chassis without extensive frame modifications.

Put the "SPORT" in Sportster. The Hot 89 Sport makes the 883 and even 1200 cc machines come alive -- dominating performance, yet dependable enough to ride anywhere. Big bike performance and displacement for your around town motorcycle.

89XL Hot Set Up
Fits 883, 110 and 1200 models

89XL Hot Set Up yields 89 cubic inches with a compression ratio that is determined by the extent of head work done. Hot Set Up includes an 89" Sidewinder kit with 4-5/16" stroker flywheels, 3-5/8" bore pistons complete, cylinders, mainshafts and rods assembled, a valve spring kit, an HL2T kit, head bolts, pushrod cover keepers, front and center engine mounts, a Super E or G carb kit and installation instructions.

Order89XL HOT SET UP

 Part
Number

 Model
Year

SS323089

1986-1990 Sportster

SS323089

1991-Up Sportster

SSCGEARXL

CAM DRIVE GEARS REQUIRED W/ SS CAMS

SSOGEARXL

OIL PUMP DRIVE GEARS REQUIRED W/ SS CAMS

PRTUBECVRXL

PUSH ROD TUBE COVER KIT, REQUIRED ON ALL 91 UP MODELS THAT HAVE A 1 PIECE NON-ADJUSTABLE STYLE COVER.

HOTKIT-BLACK

ADD THIS PART FOR BLACK CYLINDERS / HEADS IF INCLUDED W/ KIT. KIT WILL COME W/ NATURAL FINISHED PARTS IF THIS PART IS NOT INCLUDED.

Note - Specify year and carb desired.                                                                         

 

89XLSS HOT SET UP
  for Evolution Sportsters

89 Inch Super Stock/Sidewinder/Stroker Kit

Select this Hot Set Up with our Super Stock heads. S&S has designed and manufactured the largest practical motor that will fit into the stock Sportster chassis with only minor modifications. These kits are for the serious street performance and competition rider. Our Hot Set Up 89 has gained a hard-earned reputation as the "Giant Killer".

Flywheels are balanced and assembled for easy installation. Hot Set Up includes top-end gaskets and necessary hardware. Sportsters 1991 - up require conversion to the 1986-'90 style pushrod cover assemblies. The 89XLSS is available in both 9.5:1 and 12.4:1 compression ratios.

89XLSS Hot Set Up

89XLSS Hot Set Up yields 89 cubic inches and includes 4-5/16" stroker flywheels w/mainshafts and rods assembled, 3-5/8" Sidewinder cylinders, a Super Stock cylinder head kit w/valves and springs installed, 3-5/8" bore pistons complete, manifold w/o-rings and flanges, assorted hardware, top end gaskets, cams, adjustable chrome moly pushrods, an HL2T kit, head bolts, pushrod cover keepers, pushrod tube adapters ('91-up kit only), front and center engine mounts, a Super E or G carb kit and installation instructions.

Order89XLSS HOT SET UP

 Part
Number

 Model
Year

Compression
Ratio

SS900389

1986-1990 Sportster

 9.5:1 Compression

SS900389

1991-Up Sportster

 9.5:1 Compression

SS900352

1986-1990 Sportster

 12.4:1 Compression

SS900352

1991-Up Sportster

 12.4:1 Compression

SSCGEARXL

CAM DRIVE GEARS REQUIRED W/ SS CAMS

SSOGEARXL

OIL PUMP DRIVE GEARS REQUIRED W/ SS CAMS

PRTUBECVRXL

PUSH ROD TUBE COVER KIT, REQUIRED ON ALL 91 UP MODELS THAT HAVE A 1 PIECE NON-ADJUSTABLE STYLE COVER.

HOTKIT-BLACK

ADD THIS PART FOR BLACK CYLINDERS / HEADS IF INCLUDED W/ KIT. KIT WILL COME W/ NATURAL FINISHED PARTS IF THIS PART IS NOT INCLUDED.

Note -  Specify year, compression ratio desired, and carburetor preferred.

 

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IMPORTANT:

We at CAS are not a representative of any motorcycle manufacturer and the
parts we sell are not necessarily recommended by any motorcycle manufacturer.

Although our replacement parts are not original factory equipment, our intention
is to provide quality replacement parts that meet or exceed standards set by the
manufacturer.

We are not an authorized Harley® dealer and in no way do we have, or intend to
imply any kind of business relationship with Harley-Davidson Motor Company® .

Our intention is to provide products that can be used on a Harley-Davidson® 
motorcycle.   

CAS sells officially licensed Harley-Davidson®
products. 
However, any products with the trademark, name, word or OEM part number
used in this catalog by CAS is intended to be as a reference only to
the usage of that particular product. None of the parts and accessories in this
catalog were manufactured by or with the permission of the Harley-Davidson®
Motor Co. The words, TC88, Electra Glide, Evolution, H-D, Harley, Harley-Davidson, Low
Glide, Road King, Roadster, Softail, Sportster, Sturgis, Super Glide, Low Rider, and
Wide Glide are registered trademarks of Harley-Davidson® Inc., Milwaukee
Wisconsin, U.S.A. The words, Duo Glide, Dyna Glide, Fat Boy, Hydra Glide and
Bad Boy are trademarks of Harley-Davidson®, Inc., Milwaukee, Wisconsin, U.S.A. 
The following model designations for Harley-Davidson® motorcycles are used in 
this catalog for reference only: EL, FL, FLH, FLHR, FLHS, FLHT, FLHTC, FLHTC-I, 
FLHTS, Ultra, FLHX, FLST, FLSTC, FLSTF, FLSTN, FLSTS, FLT, FLTC, FLTC Ultra, 
FXB, FXD, FXDB, FXDC, FXDG, FXDL, FXDS, FXDS-Conv., FXDWG, FXE, FXEF,  
FXLR, FXR, FXRC, FXRD, FXRDG, FXRP, FXRS, FXRSE, FXRS-Conv., FXRS-SP,  
FXRT, FXS, FXSB, FXST, FXSTC, FXSTS,FXSTSB, FXWG, GE, K, KH, WL, WLA, 
XL, XLCH, XLCR, XLH, XLH 883, XLH 1100, XLH 1200, XLR, XLS, XLT, XLX and
XR1000.  Buell, S1, S2, M2, Cyclone, Lighting, Thunderbolt, X1. All other brand names
or trademarks, or registered trademarks used in this catalog are the property of their
respective holders.

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