Home Orders Retail Index E-Mail

High Quality  Parts  from  CAS4

WIDE TIRE SPORTSTER ®
240 / 250 TIRE KITS
Fits all Evo 5 Speed Models 1991 > Present

 
 
 
     

XL 240 SUPER WIDE-TIRE KITS

Kits include, raw steel swingarm, axle and spacers, transmission belt drive offset sprocket, weld-on rear fender struts and transmission sprocket cover plate. These Kits are designed for all 5 speed XL Sportsters. Must be installed by a certified Technician and Welded by a certified welder. These kits are great for off road uses.  Swingarms come stamped " not DOT approved. Please read our, TERMS and CONDITIONS. 

Kits also require at least :

OrderXL Super Wide Tire Kit
Part #  Fit & Finish Length Retail CAS4
  KITS BELOW      
CASXL240T0400 2004 - up, Raw Steel.  Works on 2004 up models with our  axle spacer for 1" caliper bracket. All kits use 3/4" axles. Note that no belt is required - Uses Stock 04 up length belt. Swingarm is not extended.  Requires 2000 - 2003 Wheel Pulley

+ 0

$995.95 $859.95
CASXL240T0402 2004 - up, Raw Steel.  Works on 2004 up models with our  axle spacer for 1" caliper bracket. All kits use 3/4" axles. Note that no belt is required - Uses Stock 04 up length belt. Swingarm is 2" Extended - Required 139 Tooth Belt + 2000 - 2003 Wheel Pulley.  

+ 2

$995.95 $859.95
CASXL240T02 1991 - 2003 - Raw Steel, Requires 2000 - 2003 XL Wheel Pulley and 2000 up Softail Belt.                               

+ 2

$999.95 $859.95
CASXL240T03 1991-2003 - Raw Steel, Requires 2000 - 2003 XL Wheel Pulley and FL 139 Tooth Belt.

+ 3

$999.95 $859.95
         
  BELTS BELOW      
XL240BELT03 1991 - 2003 XL Models - 2" Extended Swingarm Final Drive Belt, use a 2000 up Softail belt.

+ 2

$179.95 $160.95
XL240BELT04 1991 - 2003 XL Models - 3" Extended Swingarm Final Drive Belt, use 139 FL belt. 

+ 3

$189.00 $165.95
XL240BELT04 2004 - up XL Models - 2" Extended Swingarm Final Drive Belt, use 139 FL belt. 

+ 2

$189.00 $165.95
         
  WHEELS BELOW - REMEMBER - WE SELL ALL WHEELS - THESE ARE THE MOST COMMON      
240SLDPLWH Solid Polished 18" x 8.5" Wheel   EST:
$1050.00
EST:
$990.95
CAS07336 60 Spoke 18" x 8.5" Wheel, uses 2000 up 2.25" register pulley and Brake Rotor. 3/4" axle.   $595.00 $500.95
         
  TIRES BELOW      
240-METZELER 240  TIRE - Metzeler 240-40VR-18    $369.00 $275.95
250-AVONTIRE 250  TIRE - Avon 250-40VR-18    $365.00 $275.95
240-DUNLOP 240  / 40 R 18 - Tire - Dunlop Elite3  (VT460234)   $295.00 $265.95
250-DUNLOP 250  / 40 VR 18 - Tire - Dunlop Elite 3  (VT460228)   $295.00 $265.95
         
  ACCESSORIES BELOW      
FNDRXL240S 11.0" Wide, Rear Fender - Steel Above Style

 

EST:
$185.00
EST:
$140.95
240XLWHPULLEY CHROME - Rear wheel Pulley-  2000 - 2003 Style Required for 240 Kits    $250.00 $199.95
AP10100

or

AP10101

Optional Pulley Support Kit - Suggest this with Performance and Drag Racing - Works with Belt or Chain.

NOTE: Save $50.00 when purchasing this with wide tire kit.

Click Here to see it.

  $395.00 $350.95

 

STANDARD WIDE TIRE KIT OPTIONAL PULLEY SUPPORT

Always install and set up the driveline first,
before setting up and welding fender struts.

ALL KITS AVAILABLE IN CHAIN DRIVE 

 


1996 XL - Standard +2" Swingarm Kit

 

2004 - Up - Plus 2" Swingarm

   
1991-2003 - Plus 3" Swingarm
   

 

 

 


2004 up Standard Kit

2004 up Standard Kit

1992 XL - Standard +2" Swingarm Kit


1992 XL - Standard +2" Swingarm Kit

1992 XL - Standard +2" Swingarm Kit


2004 up Standard Kit

 

 

Note: 

1: 1991 - 1994 kits require sprocket spacer # CS060727 & seal # CS091196.
2: NOT DOT APPROVED ( not for street use). 
Why ???Everybody asks why it isn't D.O.T approved. Here are some of the reasons that I can think of.  A) You need to cut off your fender struts, B) You need to weld on new fender struts, C) You need to set up the rear spring alignment, D) You need to fabricate, drill and weld.... Therefore is will be " YOUR" responsibility to ensure that it is safe to drive. Lots of the products that we sell are not D.O.T. approved. This does not mean that they are not safe, just not D.O.T approved. I have yet had a call about those cool looking lights that you want to put on your bike, or that exhaust that you are thinking about. There is a term called " CYA", and that is what we are doing, " Certifying Your Authority " to sell you this kit by advising you that you need to be careful and operate your vehicle safely.     

 3: Yes the exhaust will need to be tweaked / twisted  to clear. 
4: Drive-Line setup should be done by a qualified / certified Mechanic.

Email
If you don't see it here, E-mail us.
We haven't had a chance to post it yet.

IMPORTANT:

We at CAS are not a representative of any motorcycle manufacturer and the
parts we sell are not necessarily recommended by any motorcycle manufacturer.

Although our replacement parts are not original factory equipment, our intention
is to provide quality replacement parts that meet or exceed standards set by the
manufacturer.

We are not an authorized Harley® dealer and in no way do we have, or intend to
imply any kind of business relationship with Harley-Davidson Motor Company® .

Our intention is to provide products that can be used on a Harley-Davidson® 
motorcycle.   

CAS sells officially licensed Harley-Davidson®
products. 
However, any products with the trademark, name, word or OEM part number
used in this catalog by CAS is intended to be as a reference only to
the usage of that particular product. None of the parts and accessories in this
catalog were manufactured by or with the permission of the Harley-Davidson®
Motor Co. The words, TC88, Electra Glide, Evolution, H-D, Harley, Harley-Davidson, Low
Glide, Road King, Roadster, Softail, Sportster, Sturgis, Super Glide, Low Rider, and
Wide Glide are registered trademarks of Harley-Davidson® Inc., Milwaukee
Wisconsin, U.S.A. The words, Duo Glide, Dyna Glide, Fat Boy, Hydra Glide and
Bad Boy are trademarks of Harley-Davidson®, Inc., Milwaukee, Wisconsin, U.S.A. 
The following model designations for Harley-Davidson® motorcycles are used in 
this catalog for reference only: EL, FL, FLH, FLHR, FLHS, FLHT, FLHTC, FLHTC-I, 
FLHTS, Ultra, FLHX, FLST, FLSTC, FLSTF, FLSTN, FLSTS, FLT, FLTC, FLTC Ultra, 
FXB, FXD, FXDB, FXDC, FXDG, FXDL, FXDS, FXDS-Conv., FXDWG, FXE, FXEF,  
FXLR, FXR, FXRC, FXRD, FXRDG, FXRP, FXRS, FXRSE, FXRS-Conv., FXRS-SP,  
FXRT, FXS, FXSB, FXST, FXSTC, FXSTS,FXSTSB, FXWG, GE, K, KH, WL, WLA, 
Sportster, XL, XLCH, XLCR, XLH, XLH 883, XLH 1100, XLH 1200, XLR, XLS, XLT, XLX, 
AND XR1000. All other brand names or trademarks, or registered trademarks 
used in this catalog are the property of their respective holders.

Please review our
terms and conditions page Thank You